Start Toor Dal Processing Business – Guide & Govt. Support

Importance of Pulses in Indian Diet

• Pulses play an important role in Indian food. A plate of food remains incomplete without pulses. Pulses rich in many types of nutrients are very beneficial for the body. We Indians like pulses and rice since childhood. On hearing the name of pulses, the first thing that comes to mind is yellow colored toor dal (split pigeon peas), which is also called arhar dal.

Nutritional Benefits of Toor Dal (Split Pigeon Peas, Arhar Dal)

• Although all pulses are rich in nutrients, but you will be surprised to know the benefits of toor dal.  Eating toor dal (split pigeon peas, arhar dal) rich in nutrients like protein, fiber and minerals increases the immunity of the body. Blood pressure remains under control. The possibility of diseases related to hands is reduced. Body weight remains under control and the energy level in the body remains high.

Toor Dal Processing Business Opportunity

• Today, Somnaath Agri Impex will give you information about the business related to pulses. We will tell you how you can also become a successful entrepreneur with this business. Machines and Equipments 

Required Machinery and Equipment

The Machines and Equipments that you will Need to Start this Business are 

1. Hot Air Dryer, 
2. Compact Toor Dal (split pigeon peas, arhar dal) Milling Machine, 
3. Pulse Grader, 
4. Vacuum Packaging Machine 
5. Metal Detector.

In the Equipment, You Will Need 

1. Bins 
2. Racks
3. Electrical Panels etc. 

Infrastructure and Area Requirement

• To start the business of making pulses, you will need about 2000 square feet of area. This process is done by first buying clean pulses from vendors and storing them in the material inventory area. At Somnath Agri Impex, the Best Toor Dal Supplier in India, this method is followed with care and consistency. In this blog you are seeing a small-scale semi-automatic plant.

Step-by-Step Toor Dal Processing Method

• Pulses are oiled using edible oil. For this, mustard oil is generally used so that drying and then removal of dust can be enhanced. This oil process is written that after this, the drying process takes place in the hot air dryer. This dust is easily removed in the unit by collision. Now the pulses are passed through the vibrating screen separator module present inside the machine, so that the broken pieces can be separated.This entire process is done several times until it is completely removed. 

• After this, the whole piece is transferred to the lentil spitting module of this machine.  Manual feed is done in the bag so that toor dal (split pigeon peas, arhar dal) can be obtained. After collecting toor dal in beans, It is then filled in food grade HDPE Pouches with the help of a filling machine.

Packaging and Quality Control

• Now, its vacuum packaging is done for better shelf life and protection. The Vacume Packed toor dal (split pigeon peas, arhar dal) packets pass through metal detector for safety purpose and these packets are packed in cartons and sent for sale. 

Raw Material Requirement

• Raw materials are most important for starting any business. For this business, you will require clean Pigeon Peas as a raw material.

Investment and Profitability Overview

• Before starting a new business, complete information about its cost and profit from it is necessary. The total investment for 100kg/hr Production Capacity with the semi-automatic plant will be approximately 28-32 lakhs. All these features depend on the production capacity of your business. 

Power and Electricity Needs

• If you want to start the business of making toor dal (split pigeon peas, arhar dal), then you will require approximately 8 to 10 KW Electricity Load for a 100 kh/hr Plant.

Manpower Requirement

• If we talk about manpower, then for this business you will need about 7 to 10 people, in which  Skilled and unskilled labor supervisor etc. 

Necessary Licenses and Certifications

• Apart from this, you will also need some licenses such as GST, Udyam, FSSAI, Trademark (Optional), Organic Certification (Only for Organic Toor Dal), which is optional. 

PM-FME Scheme: Support for Food Processing Units

• PM Micro Food Industry Upgradation Scheme, PM FME, Under Self-Reliant India Campaign It is an all-India, centrally sponsored scheme in which the scheme has been made meaningful between the central and state governments in this way. 

Financial Assistance and Grants Under PM-FME Scheme

• The scheme will be applicable for 5 years from 2020-21 to 2024-25. Through this, direct assistance to 2 lakhs micro food processing units will be provided and they will get assistance in financial, technical, marketing and Branding Support. Along With this Indivual unit will get Credit Linked grant upto 35% Where Maximum grant is up Rs ₹10 Lakh in Which The beneficiary contributionn will be minimum 10% of the Project Cost. Group Support Like Marketing to Farmer Producer Organizations (FPO), Self-Help Groups ( SHG), and Farmer Producer Cooperatives will also get Capital Investment, Training Assitant and Credit Grant of 35% is also provided for Self Help Groups (SHG) at Federation level will get an initial capital of Rs 40,000 per Member.Under this Scheme a Common Processing capacity, Laboratory, Incubation center, Warehouse, Cold Storage etc will get 35% credit linked grant for general Infrastructure.

 Where to Get More Information

• Under the Food Processing Industry Ministry You can get detailed information about the PM-FME Scheme and other Schemes like operation greens etc. on the Ministry’s Website www.mofpi.nic.in. To get Information about PM SME Scheme and Operation Greens you can contact on 0130-2281089. You Will Get Industrial Industrial Information and Videos on Food Processing Industry on PM FME Link on NIFTEM’s Website.